APC SUDP6000I Manual de servicio

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Indice de contenidos

Pagina 1 - Service Manual

990-1008, Revision 1, 4/99Smart-UPS DPUninterruptible Power SupplyModelsSUDP4000I, SUDP6000I, SUDP8000I,SUDP10000IService Manual

Pagina 2 - 990-1008, Revision 1, 4/99

990-1008, Revision 1, 4/99 63. Mechanical Layout

Pagina 3 - Table of Contents

990-1008, Revision 1, 4/997 Front view Side viewonly battery modules

Pagina 4

990-1008, Revision 1, 4/99 84. Main Diagram

Pagina 5 - 1. Introduction

990-1008, Revision 1, 4/999

Pagina 6

990-1008, Revision 1, 4/99 105. Spare Part Lists5.1 SUDP4000IPart No. Description Item Level Qty. Net. Price0017202 Fuse 32A 400Vdc AM 1 100017069 Fu

Pagina 7

990-1008, Revision 1, 4/99115.2 SUDP6000IPart No. Description Item Level Qty. Net. Price0017202 Fuse 32A 400Vdc AM 1 100017070 Fuse 16A F 600V 1 10001

Pagina 8 - 2. Functional Description

990-1008, Revision 1, 4/99 125.3 SUDP8000IPart No. Description Item Level Qty. Net. Price0017202 Fuse 32A 400Vdc AM 1 100017069 Fuse 40A F 600V 1 1000

Pagina 9

990-1008, Revision 1, 4/99135.4 SUDP10000IPart No. Description Item Level Qty. Net. Price0901312 Sub. Ass. PU DP100E 3 20400739 Control & User IF

Pagina 10 - 3. Mechanical Layout

990-1008, Revision 1, 4/99 146. Troubleshooting6.1 Smart-UPS DP does not startSTARTCONNECTMAINSSWITCH ONF001SWITCH OFFF001 ANDTHEN ONAGAINOPEN UPSEND

Pagina 11 - Front view Side view

990-1008, Revision 1, 4/99156.2 Smart-UPS DP does not start. Mains connected and start-up sequence is performed.Smart-UPS DP is open.IS TEMPSWITCH ON

Pagina 12 - 4. Main Diagram

Entire contents copyright ©1999 by American Power Conversion. All rights reserved. Reproduction in wholeor in part without permission is prohibited

Pagina 13 - 990-1008, Revision 1, 4/999

990-1008, Revision 1, 4/99 166.3 Smart-UPS DP only operates 5 seconds after start-up. “Undervoltage Timer” active.BATTERYFUSESDEFECTEDCROWBAR HASPROB

Pagina 14 - 5. Spare Part Lists

990-1008, Revision 1, 4/99176.4 Smart-UPS DP not able to switch to normal operation.MAINSOUTSIDETOLERENCECHECK SIGNALFROM MEAS. &SUPPLY TOCONTROL

Pagina 15

990-1008, Revision 1, 4/99 186.5 Smart-UPS DP is running in normal operation and mounted with Service Bypass Panel.Service Bypass Panel is not operat

Pagina 16

990-1008, Revision 1, 4/99196.6 Loss of UPS-Link communicatorREMOVESMART CARDOPEN UNITREPLACESMARTCARDCONNECTCABLE(S)YESNOUNCONNECTEDCONNECTEDENDSTAR

Pagina 17

990-1008, Revision 1, 4/99 207. Changing ModulesThis chapter contains instructions for performing the following procedures:Note:If the Smart-UPS DP ha

Pagina 18 - 6. Troubleshooting

990-1008, Revision 1, 4/99217.1 Switching Off the Smart-UPS DPA possible load must be switched off, or switched over to the mains via the service byp

Pagina 19 - Smart-UPS DP is open

990-1008, Revision 1, 4/99 227.2 Removing the Cover Placed Above the External Connections1. Switch off the Smart-UPS DP (7.1).2. Remove the screw.3.

Pagina 20 - 990-1008, Revision 1, 4/99 16

990-1008, Revision 1, 4/99237.3 Removing the External DC-SupplySwitch off external battery switch and remove external battery fuse.1. Switch off the

Pagina 21 - 990-1008, Revision 1, 4/9917

990-1008, Revision 1, 4/99 247.4 Opening the Smart-UPS DP1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the external DC-Sup

Pagina 22 - 990-1008, Revision 1, 4/99 18

990-1008, Revision 1, 4/99257.5 Removing the Internal DC-Supply1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the external

Pagina 23 - 990-1008, Revision 1, 4/9919

990-1008, Revision 1, 4/99Table of Contents1. Introduction...

Pagina 24 - 7. Changing Modules

990-1008, Revision 1, 4/99 267.6 Removing Cables for External Units1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the exter

Pagina 25

990-1008, Revision 1, 4/99277.7 Remove the SmartSlot1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the external DC-Supply (

Pagina 26

990-1008, Revision 1, 4/99 287.8 Removing the Controller Board1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the external D

Pagina 27

990-1008, Revision 1, 4/992912. Remove the screw from the back of the system.13. Loosen screw from the back of the system.14. Move the back plate

Pagina 28

990-1008, Revision 1, 4/99 307.9 Removing the Power Unit Board 2 (Upper)1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the

Pagina 29

990-1008, Revision 1, 4/99317.10 Removing the Power Unit Board 1 (Lower)1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the

Pagina 30

990-1008, Revision 1, 4/99 3213. Remove the stay/screws connecting the board.The board is now free.

Pagina 31

990-1008, Revision 1, 4/99337.11 Removing the Power Interface Board1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the exter

Pagina 32

990-1008, Revision 1, 4/99 3410. Remove the wires in X005, X006, X007, X008, X009, X010, X025, X026, X027, X028, X015,X016, X017, X018, X019, X020, X0

Pagina 33

990-1008, Revision 1, 4/99357.12 Removing the Measuring and Supply Board1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the

Pagina 35

990-1008, Revision 1, 4/99 367.13 Removing the BatteriesWARNING: HIGH VOLTAGE Safety precautions for working with high voltage must be kept.1. Switch

Pagina 36 - The board is now free

990-1008, Revision 1, 4/99379. Remove the four sections batteries and put them aside, or remove all connecting wires and remove batteriesone at a tim

Pagina 37

990-1008, Revision 1, 4/99 387.14 Removing the LED- Board1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remove the external DC-Sup

Pagina 38

990-1008, Revision 1, 4/99397.15 Removing the Battery Temperature Sensor Board1. Switch off the Smart-UPS DP (7.1).2. Remove the cover (7.2).3. Remov

Pagina 39

990-1008, Revision 1, 4/99 40Remove Fan on Electronic Shelf1. Switch off the Smart-UPS DP (7.1)2. Remove cover (7.2)3. Remove external DC-Supply (7.3)

Pagina 40

990-1008, Revision 1, 4/99418. Test/Adjustments After Repair8.1 Test/Adjustments After RepairCalibration of Smart-UPS DP Smart-UPS DP requires the f

Pagina 41

990-1008, Revision 1, 4/99 42Acoustic alarm level (High/Low) Bypass voltage tolerance Output frequency tolerance

Pagina 42

990-1008, Revision 1, 4/9943 Checked (ä)* Indicates steps which must always be done.8.1.1 Check PCB’s and software revisions and updated a

Pagina 43

990-1008, Revision 1, 4/99 448.1.10 Load the system with 165% (See App.1). Check that:• the system switches to battery operation. • the output current

Pagina 44

990-1008, Revision 1, 4/99458.3 Test of OptionsChecked (ä)8.2.1 Check Multicom; communication is tested by means of DP-Monitor (datatransmitted).q8.2

Pagina 45

990-1008, Revision 1, 4/9911. IntroductionSmart-UPS DP Service procedures should only be performed by authorized electricians or personnel who havebee

Pagina 46 - 990-1008, Revision 1, 4/99 42

990-1008, Revision 1, 4/99 468.4 APPENDIX 1.Current limitation levelCurrents in “A” as a function of output voltage and load in %SUDP4OOOI100% 18.2 1

Pagina 47

990-1008, Revision 1, 4/9947Switching ON/ Switching OFF levelsSwitching ON/OFF 220V 230V 240V Tol.Lower OFF / -18% 180.4V 188.6V 196.8V±0.5VLower ON /

Pagina 48

990-1008, Revision 1, 4/99 489. Service Bulletins

Pagina 49

990-1008, Revision 1, 4/994910. Data SheetAcrobat Document

Pagina 50

990-1008, Revision 1, 4/99 5011. User Guide (with Installation Guide Included)

Pagina 51

990-1008, Revision 1, 4/99 2extraordinary unforeseen expenses, as a service contract can include all necessary extraordinary services andrepairs. For

Pagina 52 - 9. Service Bulletins

990-1008, Revision 1, 4/9931.4 APC Authorized Service CentersEach authorized APC service facility in Europe, the USA, the Middle East, and Asia is st

Pagina 53 - Acrobat Document

990-1008, Revision 1, 4/99 42. Functional Description2.1 Functional Description2.1.1 Block DiagramMAINS INPUTCONNECTIONSBACK FEEDCONTACTORBOOST/BUCKCO

Pagina 54 - 990-1008, Revision 1, 4/99 50

990-1008, Revision 1, 4/995BOOST/BUCK CONVERTERFunction: The boost/buck converter controls the power factor and regulates the input current. Theboost/

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